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From: dzatz@ny2.pace.edu (Dr. David Zatz)
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Subject: rec.autos.makers.chrysler FAQ, Part 6/6
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Summary: Other troubleshooting
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DISCLAIMER:
  Effort has been taken to ensure the accuracy of the information
  in this compilation, but the author and contributors assume no
  responsibility for errors, omissions, or damages resulting from the
  use of the information. Some of the information is opinion.
  The writers and the maintainer are not authorities. Any part of
  this FAQ may be reproduced PROVIDED that credit is given to
  the writers and the maintainer; that it is not published in any
  form without the prior written permission of the maintainer;
  and that the maintainer receives, without needing to ask, a
  FREE copy of the final material; and that no changes are made
  without the express permission of the maintainer
  (dzatz@ny2.pace.edu = Dr. David Zatz).
  - - - - - - - - - - - -
  Please do NOT ask me car-related questions, as I have a limited.
  personal knowledge; send them to the newsgroup. Thank you.
  - - - - - - - - - - - -
PART VI - Other Troubleshooting / Quick Fixes

There is a specific Neon FAQ.

Other parts of this FAQ:
Part 3 - Classic cars
Part 4 - Driveability and transmission
Part 5 - Funny noises and oil leaks and temperature stuff

* Many problems are caused by poor battery connections to the cables,
  which can cause signals to the computer to be incorrect without
  (or with) fault codes being registered. Check and clean the
  battery terminals and cables first!

* Additional information on troubleshooting and repairs is on
  the web site at http://z.simplenet.com/cc/

Note: there are *several* entries for some problems.

1.   * Important! Fuel leak alert! - ALL 2.2 engines
2.   Rampage (maybe other models) - water leaks
3.   Loose steering
4.   Automatic seat belts don't work/don't work well
5.   Doors freezing shut
6.   Tachometer problems
7.   LH headlights not bright enough (Intrepid, Vision, Concorde)
8.   Air conditioner (a/c) smell
9.   Caravan/Voyager door won't open/close
11.  Check Engine light went on
13.  DING sound when hard cornering
20.  Speedometer doesn't work
21.  ABS jerky
24.  Brake rotor warping
29.  Smoky exhaust
32.  Water leak in Shadow/Sundance hatch
34.  Gas gauge acts funny
36.  Control/status panel/console acting funny
52.  ABS note - Chrysler and GM minivans (see also #64)
53.  Code 52 on 86-87 engines
55.  Service engine light goes on.
56.  Cruise control problems
57.  Battery charging problems
58.  Sundance/Shadow (possibly others) hatchback leak
59.  Car/minivan will not start; makes CLICK noise instead
60.  Spongy / mushy brakes
61.  Squeal when a/c is/goes on; adjusting belt tension
63.  Weatherstrip repairs
64.  Preventing ABS problems
66.  Jeep 4.0 noise
67.  LH clunk on acceleration
68.  Stratus/Cirrus/Breeze wipers acting funny
69.  4-speed auto trans problems - misc
70.  Shimmy under acceleration - 35-45 mph
71.  Easier shifting - Talon/Laser/Eclipse
72.  Gas gauge acting funny
74.  Backfiring
75.  PREVENTION - 3.0 liter engine
76.   1996 minivan gas empty warning is early / does not take enough gas
78.  CV boot replacement
79.  Eagle Premier/Dodge Monaco: seat belt light
81. Rear defrost activated by brake lights
84. Odd behavior when starting (e.g. wiper activation)
86. Fluid leaks (inside the car)

================================================================
1. FUEL LEAKS:

There was a recall for fuel line replacements on some vehicles in 1988.
A rigid line was replaced with a flexible one between the metal line and
fuel pressure regulator. (Sherrie Settle).

All 2.2 turbo owners should check their fuel clamps for leaks on a
regular basis. This is VERY important. Tighten them if needed.
------------------------------------------------------------------------
2. Water leaks (Rampage, possibly other L bodies)

Gary Howell <ghowell@mail.miworld.net> says: Under the windsheild at
each lower corner, holes rust through.  The best fix is to remove the
windsheild and have the body work done properly.  The cheap fix is to
remove the windsheild trim and fill the holes with RTV.  The holes are
not always visable to the eye, sometimes the holes are under the glass
or like a micro screen.

If a speaker wire has been run through the door seal, water will
sometimes follow the wire past the seal.

------------------------------------------------------------------------
3.   Loose steering

Check the ball joints and tie rods. For M-bodies and A-bodies, try
replacing the current steering box with a new police-type steering chuck
from Mopar Performance (or used from a police car or taxi).
------------------------------------------------------------------------
4.  Automatic seat belt problems

In the early part of 1993, there was a recall for Shadow/Sundance
automatic shoulder belts; the fix is to lubricate the tracks once a year
or more with Passive Restraint Track Grease, part 4680370. If the recall
has not been done, Chrysler will replace inoperative belts (Wayne Toy).
------------------------------------------------------------------------
5. Doors freezing shut

Jim Van Damme suggestd:
1. Open the door panel and undo the nuts that hold the door latch onto
the door. Slide the whole latch down (or was it up?) to allow the handle
to engage sooner.
2. Lubricate it well (de-ice with WD-40) when you've got the panel off.
------------------------------------------------------------------------
6. Tach probs:

tzz@po.cwru.edu said a lot of Laser/Daytonas had tachometers which
skip when you hit a bump. The problem was the chip which processes
the signal and clips into the top rear of the dash cluster unit. It may be
the contacts rather than the $45 chip.

"Bill Burdette" <Bill.Burdette@nsc.com> wrote that he has fixed tach
problems by removing the entire instrument cluster/printed circuit board,
which he said is very simple. The problems and fixes include:

1) Tach "Driver" module plugs loose, or dirty: This module "Peak Detects"
the 
"Clicks" from the Hall Effect/Distributor. The more clicks, the smoother
the 
peak detected voltage, and the higher the tach needle reads. TV Tuner
Spray 
(from Radio Shack, etc), or a contact cleaner that *is safe for plastics*
can 
clean this. A pipe cleaner and a Q Tip also helps scrap away the 
contact's corrosion, etc. While there, carefully unplug the gauges and
clean 
their sockets, too.

2) PCB via solder: the PCB is a two layer-printed tracks on both sides of
the 
board. To connect the tracks (top to bottom, etc), Chrysler uses a type of 
rivet. These rivets should be soldered very well (ie solder should "flow"
from 
top to bottom, onto the tracks, etc). These rivets can be easily
resoldered 
with a medium heat iron, or have someone do it for you (some speedo repair 
shops have experienced solderers that will "reflow" PCBs).

3) PCB's sockets loose: the sockets/harness that bring the
signals/voltages/etc 
to the PCB "spring metal" inside gets weak. A dental tool will help you 
"re-bend" the contacts, or if you have a "MOLEX" key/tool you can remove
the 
contacts and carefully rebend each contact-have patience when you do this!

"I tried to call 
Chrysler to let them know about this-it could be easily 
alleviated by changing their solder process, but I gave up. I could never
get through to anyone who 
would listen, or care."
------------------------------------------------------------------------
7. LH headlights:

Some
dealers replace the lenses for free on 1994 models. You can order new
lenses or keep trying dealers. The TSB is 08-38-94.
------------------------------------------------------------------------
8. A/C smell

David Ta believes the a/c smell comes from condensation collecting on the
horizontal fins of compressors used on some models. One way to prevent
this is to blow hot air for a couple of minutes before turning off the
ignition. 

There is a Chrysler extra warranty of 7/70 on LH evaporators). 

This is a problem on many different makes and models, and normally the
dealer will try to solve it using fungicide. David Ta also said a GM
friend of his  mixed water and baking soda, and poured it into the drain
area next to the firewall, later rinsing with a water hose. He did this
once a year when he winterized.

A new solution (sent by David Ta) was described by Popular Mechanics, in
November 1996: AC Delco's kit No. 15-8632 and relay (if necessary)
15-8264, to run the blower for 5 minutes, an hour after the ignition is
turned off if the a/c has been turned on for at least 4 minutes. The
article also gives a short-term fix with GM spray can and verifying the
evap drain hole at the firewall is not blocked.
------------------------------------------------------------------------
9. Caravan/Voyager stuck doors:

Mike Stallcup couldn't get his minivan door to close, so he turned the
power locks on and off a few times. Fixed it.

Someone else found the problem to be a loose trim panel held to the back
of the door.  The roller on the track at the top/inside of the door was
also out of alignment; the bolts had loosened and the door was not
closing tight. Check the tightness of the bolts.
------------------------------------------------------------------------
11. Check Engine light goes on:

1. This may be due to the need for a periodic service.
2. It may be the oxygen sensor (Steve Sheldon <sheldon@iastate.edu>)
------------------------------------------------------------------------
------------------------------------------------------------------------
13. DING sound when hard cornering

Paul Schikora suggested this might be the low gas alert being sounded
due to the gas sloshing around in the tank.

Pete Morrissette said he also had a dinging sound, but not the same
kind: his Voyager's sliding door pinged/dinged on bumps and turns. Paul
Schikora said the bolt connecting the door to the arm (which slides in
the track at the front top of the door) sometimes loosened. To check,
grab the door there and try to push/pull it; if it moves in and out, the
bolt must be tightened.
------------------------------------------------------------------------

------------------------------------------------------------------------
20. Speedometer doesn't work

There is a TSB out on this problem with the Shadow/Sundance. Take it to
your dealer, they should fix it for free. The TSB was issued in 1994. The
problem is the speed sensor connector; a new one must be spliced in.

Details from Neil Emiro on replacing the speed sensor yourself follow.
They probably apply to all K-based (and extended K-based) cars:

To get  it out, you will need a 10mm wrench, a flat blade screwdriver, and
if your car has cruise, a 19mm wrench.  Jack the car up.  If you look
underneath at the oil pan plug, and look back on the car, to  where the
axle goes into the tranny, you will see it.  It's mounted in the top of
that extension housing.  If your unit is round, just unplug it and remove
the cable if there is one, and pry it up, putting the screwdriver between
the black body of the sensor, and the natural color base.  If your unit is
kind of short and diamond shaped, disconnect the wiring and cable, and
there's a 10mm bolt on the far side that you'll probably be able to feel
better than see.  
------------------------------------------------------------------------
21. ABS jerky

Dealer reprogramming the PCM fixes the brakes. (Steve Chu)
------------------------------------------------------------------------
------------------------------------------------------------------------
24.   Brake rotor warping

The dealers have received a bulletin saying that if cars come in with
less than 30,000 miles with worn out brake pads and rotors in need of
turning they are to do it under warranty.  (Mary Bucy)

The dealer told me this is a known problem (LH) and replaced them
with heaver duty rotors.  There is two TSB's from JUNE 94 that
deal with front brake rotors. (David Pothier)

If lug nuts are over-tightened, it places too much stress on the rotors
resulting in warpage soon thereafter. I always go over each lug with a
torque wrench set at 90 ft lbs. (Ted Ruscha)

Jeff Brinkerhoff <cayuga@dreamscape.com> wrote that rotors are a frequent
problem, but that replacing them with aftermarket rotors usually works
well.

------------------------------------------------------------------------
-----------------------------------------------------------------------
29. Smoky exhaust

From: mob@metronet.com (Mo Brooks)
Smoke Color /  Reason
Black  = Too much fuel (probably bad sensor or dirty air cleaner)
Blue   = Oil
White  = Water

Black smoke on acceleration in early 2.2l engines may come from the fuel
pressure regulator vacuum hose at the elbow; may be a bad injector; or
may be duel to high fuel pressure.  You may want to check for
restrictions in the fuel return line.
-----------------------------------------------------------------------
-----------------------------------------------------------------------
32.   Water leak in Shadow/Sundance hatch

Tim Drake fixed his 1987 Sundance trunk leak by taking the
light cover off and treated the gaskets and drilled small holes in the
bottom of the light covers, so the water could leak out the bottom.

From: wgoldman@draper.com (Wade M. Goldman) fixed the water in his trunk
and right tail light assembly (which caused on tail light to be dimmer
than the other). After replacing the light socket he corrected a gap
between the light assembly moulding and the car with RTV silicone.
-----------------------------------------------------------------------
-----------------------------------------------------------------------
34.  Gas gauge acts funny

Maurice H. Rich: bouncing gas gauge (1988 Wrangler).
I had a similar problem with my '76 VK Valiant wagon. The fuel gauge
pickup is a wire wound resistor with a little arm that moves
across it, and this arm is attached to the float. What happens over time
is that the wire wears very thin and eventually breaks. My gauge would
be all right until the float reached the half way point, then it would
bounce all over the place until the level fell way below half. This is
because the voltage (or other signal) coming from the pickup, simply
disappeared momentarily, and the gauge followed. I suggest you get one
from the wreckers, and if it's in good condition, it should be a simple
matter to fit it. My gauge pickup is held in place by
a circular collar, which has to be turned about 90 degrees to loosen it,
and then the assembly comes out of the tank. Just remove the wire/s
connected to it, and fit the new one, which is a reversal of removal.

I've just encountered the problem in a 1992 
Voyager. I traced the problem to the sending unit.  Chrysler
uses a printed circuit rheostat which can indicate a
partial tank when the tank may actually be full.  The part really isn't
all that expensive. I don't think it's a bad float, on account of the tank
would read empty
in all situations.  (Robert Sherman)
------------------------------------------------------------------------
------------------------------------------------------------------------
36. Control/status panel acting funny

  Test the Control Panel by holding down the trip and reset buttons,
  turning ignition on, releasing the buttons, then pressing the US/Met
  button. Read the speedo. Press the US/Met button and you should
  see a six.  Also check the codes in the engine computer --
  (Matt Rowe)
------------------------------------------------------------------------
------------------------------------------------------------------------
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------------------------------------------------------------
52. ABS note

See http://z.simplenet.com/cc/ABS.html
-----------------------------------------------------------------------
53. Code 52 on 86-87 2.2 engines

Check oxygen sensor, then remove the injector wiring cap and check the
color of the injector top cap; it it's black, the injector must be
replaced.
--------------------------------------------
--------------------------------------------
55. Service engine light goes on.

Service the engine. The light can be shut off with a special tool. Or
remove the bulb.
--------------------------------------------
56. Cruise control problems

Many older cars used both a speed sensor and a speedo cable, so the
speed sensor could go with affecting the speedometer. Fault codes might
not appear if the speed sensor is giving an incorrect signal.
--------------------------------------------
57. Battery charging problems

Check the battery cables, then check the alternator with a test light
and/or a voltmeter or an alternator/charging system analyzer.  There are
usually four connections on a Chrysler alternator, one large terminal
(power out), one ground, and two field control wires.  To check the
field control wires, test both for voltage with the engine running.  One
should show battery voltage, the other a reduced voltage.  If both show
battery voltage, the problem could be in the computer (not providing a
ground for the second field circuit).  If one has battery voltage and
the other shows a much reduced voltage, the computer probably is trying
to "full field" the alternator and therefore the alternator is probably
the problem.  Check output voltage.  If output voltage is extremely high
(20 volts or more) check the circuit from the output terminal to the
battery for an open.  If the voltage is battery volts but not a
charging voltage and the fields seem correct, suspect the alternator.
--------------------------------------------
58. Hatchback water leaks

From: lazaro@base.bellcore.com (25312-lazaro)

Water enters the trunk by running down the side of the hatch
opening and when it reaches the tail lights, it flows into them.  From
there, it pours into the trunk through the holes that the tail light
bulbs fit through.

From inside the trunk, remove the tail light bulb cover panel.  Now
unfasten a few of the tail light bulbs and let them hang into the trunk.
With a long 1/4 inch drill bit (or similar size), drill a few holes in
the bottom of the tail light lens by sticking the bit through the holes
the the bulbs occupied. This allows the water that enters the tail
lights to drain out these holes and onto the ground instead of
accumulating in the tail lights and pouring into the trunk through the
bulb holes.  I drilled about 3 or four 1/4 inch holes per each bulb
location.  Did the trick.  The trunk has been bone dry ever since.I
replaced the water-damaged carpet backing with 1/2 inch household carpet
backing that I got at a home improvement store and cut to size.  It
improves the sound deadening, too.  The cardboard floor (spare tire
cover) was water damaged too, so I got a new one for ~$25 at the dealer.
Make sure you air dry the trunk real well.  I had so much water that I
had to pull the drain plug at the bottom of the spare tire well to let
it out.

I know of Ford Probes suffering this same problem (with similar
solution) due to the same hatchback & tail light configuration.
--------------------------------------------
59. Car / minivan will not start, CLICK!s instead

David J. Allen quoted vandamme@rl.af.mil as saying that, when his 89
Caravan sometimes made a loud CLICK instead of starting, he saw that the
starter solenoid contacts were eroded down the thickness of a penny.
Vandamme soldered a real copper penny, filed to the shape of the missing
electrode, into the space.

David J. Allen wrote: [On my 88 Caravan,] I tore the starter down and
found that the contacts had worn down to the point of only providing
intermittant contact when engaged.  A friend of mine brought me a couple
of strips of 1/8" copper from work which I cut and formed into new
contacts.  They fit right in and I haven't had a problem yet (1 1/2
years).
--------------------------------------------
60. Spongy / mushy brakes

Mushy / spongy brakes, especially after brake servicing: Have the brake
fluid bled *properly* (most mechanics will not do it the correct way). Jim
Murphy says that Chrysler has a new procedure involving pumping the brakes
to pressurize the system, then opening the bleed screw to allow the fluid
and air to rush out. The details:

1: Pump pedal three or four times and hold it down before bleeder
screw is opened
2: Push pedal toward floor and hold it while bleeder screw is opened
3: Release the pedal after the bleeder screw is closed
4: Repeat steps 1 through 3, four or five times, at each bleeder screw
to pass a sufficient amount of fluid to expel all the trapped air from
anywhere in the system.
CAUTION: Just cracking the bleeder screw often restricts fluid flow,
and a slow weak fluid discharge will NOT get all the air out.  Open
the screw at least one full turn.

--------------------------------------------
61. Squeal when a/c is on; adjusting belts

You can replace the idler pulley and belt to stop the squeal on the
minivans and some other vehicles. It may go away given a month. On some
vehicles you may need to adjust belt tension, but do not overtighten, or
you will need many expensive new parts!
NOTE
Adjusting Caravan belts: A tensioner is below the alternator. Put a 15mm
wrench on it and pull down (like you were tightening that bolt) and the
tensioner will rotate and take the tension off of the belt.  Much easier
from underneath by removing the splash sheild.  That is held by 4 10mm
screws. BUT BE CAREFUL!!! I own 2 CC products; an '88 Caravan 2.5L and
an '89 Sundance 2.5L.  AC clutch went on both at about 80,000 mi, again
on both about 30,000 mi later, again, etc., etc.  Found out that if the
belts are not tightened within specs., it wipes out the bearings SOON!!!
Only use a Burroughs belt tension gauge - about $50.00.  NO MORE
PROBLEMS!! Hope this helps.  By the way, the Sundance has over 200,000
mi, and the Caravan has 135,000 - no other serious problems, other than
CV boot replacements.
--------------------------------------------
63. Weatherstrip repair

Marvin Stockman <mstockma@oasys.dt.navy.mil> reports: I usually purchase
a caulking gun sized tube of black GE Silicon II sealant.  Clean off the
damaged weatherstripping with alcohol or other suitable cleaner.  Apply
an appropriate amount of sealer to damaged area. Cover area with plastic
kitchen wrap and with sealer covered form to an appropriate shape. Close
door. Car can be used and door can be opened and closed, but don't
remove plastic for 3 or 4 days. Don't use Saran wrap as most silicone
sealers need moisture to set and Saran is too good a vapor barrior. I
have done this for many years on many cars.
--------------------------------------------
64.  Preventing ABS problems

Marv Miller cautions:  Due to the fact that the ABS-10 uses an
accumulator, which acts as a  "pressure reservoir", the fluid level in
the master cylinder varies.  When the pump pressurizes the accumulator,
the fluid level in the  master cylinder drops by about 1/2 inch - the
fluid went into the accumulator. This is why you are supposed to
completely depressurize the system by  fifty or more depressions of the
pedal before checking the fluid.  The  accumulator will empty back into
the master cylinder reservoir.  If you  don't depressurize the system to
check the level, when the accumulator pressure drops  (in deteriorating
systems this sometimes happens overnight), brake  fluid will overflow
out of the master cylinder caps. The rubber "cap seals" cannot handle
this amount of fluid level change. The system needs to breathe.
Moisture gets in and is absorbed.   Voila!  Brake fluid contamination!
It's an imperfect world.
--------------------------------------------
66. Jeep 4.0 noise

>We recently bought a 95 Cherokee with the 4.0l 6cyl engine.  After a
>couple thousand miles, it started making a knocking sound at idle.  It
>sounds to me like one valve is out of adjustment.

Don Ferrario responded: This is typical of the 4.0L engine.  Other than
the sound, which is admittedly alarming, it should not cause any other
problem. (note: In 1996, the 4.0 was redesigned to lower noise.)
--------------------------------------------
67. LH clunk

Michael Kell and others wrote about a clunking noise in LH models when
people coast and then accelerate again. Retorquing the front axle nuts
to 120 lb ft may fix it - but it may not (see below).

David Ta's dealer pointed him to TSB 02-04-95, which says to replace the
outer C/V joints.  Mr. Ta was kind enough to inform the FAQ maintainer
in e-mail.
--------------------------------------------
68. Stratus/Cirrus/Breeze wipers acting funny

This may simply be the speed-sensitive wiper speed feature at work.

However, some, including Pierce Leonberger, found that the problem was
only solved when the dealer recalibrated the wiper module, which
controls the wiper timing. There may be a TSB out on this problem.

--------------------------------------------
69.  Misc 4-speed automatic transmission problems

G. Smith writes: There were substantial revisions made to the trans
computer for the '95 model year that seem to have eliminated the
"bump-stop" condition.  A TSB was released in the summer of '95 which
advised that the revised programming CAN BE retrofitted to '89 and newer
A604, 41TE, and 42LE (LH).
     The TSB mentions the bump-stop, hard downshifts while coasting,
delayed engagement into drive and others.  Should be covered by
warranty.

MMooney@ctc.Net says: The A-604 Trans can be updated to the 95 software by
either replacing the controller or flashing the EEPROM. The fluid should
be changed and then driven 10 miles and changed again. This is covered if
you are still under warranty. Don't ever put any additives in an A-604!!!
The additives coat the inside of the pistons and seals and ruin the
transmission.  
--------------------------------------------
70. Shimmy under acceleration - 35-45 mph

berniez@net.bluemoon.net responds to a complaint of shimmy in a 96,000
mile 1986 Dodge Aries from 35-45 mph under accleration. He said that the
inner CV joint housing on the passenger side axle is worn. Probably
easiest repair is to replace passenger side axle with rebuilt unit.
There is a possiblity of it being in the drivers axle. But it is more
common in the passenger axle based on your complaint.

--------------------------------------------
71.  Easier Shifting - Talon/Laser/Eclipse

From: Michael Butkus <butkusmi@lanmail.shu.edu>

For Talon/Laser/Eclipse 5 speed shifters '90-'95. I found from the
DSM.org site that synthetic gear oil (ASMoil, $7.50/pt from speed shop,
need 2 pts.) would fix things. No longer clunking or sticking gears. 4WD
needs different stuff in the rear due to the anti-slip differental.

Note: synthetic oil may help other cars, too.
--------------------------------------------
72.  Gas gauge acting funny

robertg511@aol.com: on a 1987 Caravan, the gas gauge kept creeping up to
full. The problem was a small circuit board, part 4375318. Dean Seaman
added the board is no longer used, but did dampen pointer movement. Some
gauges used a thick liquid instead.
--------------------------------------------
--------------------------------------------
74.  Backfiring

Ty Young reports that his 143,000 mile 1985 Caravan's backfiring (on
sudden decelaration) was cured by using 89 octane gas instead of 87.
(But was the timing OK?)
--------------------------------------------
75. 3.0 liter PREVENTION

Drop the oil pan after 100,000 miles and clean the screen on the oil
pick-up.  Mine was choked down to an opening about the size of a dime.
The oil seems to get charred in the head closest to the firewall and
works its way down.
--------------------------------------------
76. 1996 minivan gas stuff

1996 minivan gas tanks were subject to warping. Chrysler is replacing all
affected gas tanks. There do not appear to be major delays in obtaining
parts. This does not affect safety but does reduce the gas you can put
into your tank. The gas warning indicator does tend to go off early, as
well, but this is an engineering decision. 
--------------------------------------------
--------------------------------------------
78. CV boot replacement

From: riberdy@io.org (Old Mcgroin) replaced the CV boots on his 88
Daytona: "There is one bolt on each wheel you have to take off first.
Remove each hub
then the axles will just slide out of the tranny (along with the fliud so 
catch it in a pail) On each CV joint there is one snap ring holding
everything 
together.  Once inside the CV there are a few ball bearings and a cage, it
all 
fits together very straightforward.  This was my first time with no
problems."
--------------------------------------------
79.  Premier/Monaco seat belt light

mchamber@erols.com said: The chime module's contacts (under the dash
against the fire-wall  near the parking brake) may fail to make good
contact.  Removing the module and wiping the male contacts with a wire
brush and replacing it has worked for me twice. The locking tab is against
the firewall and force must be used to pull the module from the female
connector. 
--------------------------------------------
--------------------------------------------
81. Rear defroster activated by brake lights

Rivas Patrick writes that his 88 Shadow's rear defroster went on when he
hit the brakes. The problem was that the wires   
going to the hatch from the roof had broken their insulation   
and were touching each other when the hatch was closed. 
--------------------------------------------
--------------------------------------------
84. Odd behavior when starting (e.g. wiper runs)

With regard to funny electrical things (in this case, the rear window
washer or rear wiper coming on) when starting a vehicle, or the vehicle
acting like it has a low battery, Ken Bessler <kg0wx@southwind.net>
advises: 

The problem is one of two things: your ignition timing (no - really!) 
is just a hair too far advanced or you battery is getting old. When
ignition timing is too far advanced, the engine tries to fire before the
piston gets all the way up. The piston tries to go the wrong way, fighting
the starter and causing a big voltage drop across the whole van. This
messes up the logic circuits. Listen to the way your engine cranks over
before it fires. This sound should be fairly even and smooth. If not, back
your timing up a bit. If your engine turns over smoothly, then your
battery is suspect.
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86. Fluid leaks (inside the car)

Bob Meyer <robert_meyer@ncsu.edu> writes: If the fluid is antifreeze
(green, sweet smell, hot), you may have a heater core leak (or loose hose
connections).
If the fluid is water, most likely the AC condensation tube is blocked
(note: this refers to a Sundance/Shadow/Duster). When the AC runs on a
humid day, a puddle of water should form underneath this drain if it is
working correctly. Look on the firewall behind and below the power
steering pump -  you should find a rubber tube. Make sure that nothing is
blocking the tip. If this doesn't help, you may have a bunch of leaves and
junk inside blocking it. Some times you can back flush it with a garden
hose or fish out the leaves with a wire. 
If the condensation drain is open and working, and you still have water 
on the floor, make sure the cowl drains are clear. The last thing would 
be to check the gasket that seals the blower fan (under and behind the 
glove box). If this is leaking, loosen the accessable lower screws, force 
a bit of strip caulk into the seal gap, and retighten.

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